Blends of Natural Rubber: Novel Techniques for Blending with Specialty PolymersBlends of natural rubber with speciality synthetic rubbers, such as nitrile rubber and ethylene propylene rubbers, have, in the past, failed to combine the best properties of polymers, resulting in a poor return in terms of added value from the blending process. The idea of blending synthetic rubbers with natural rubbe is certainly not a new one, but it is only now that this can be shown to be possible with consistently positive resluts, but eh use of novel techniques which this book describes, giving valuable information on the technology required and the results which can be achieved. Blends of Natural Rubber is an invaluable source of information for all those working in the area of rubber technology and polymer blend technology. |
Contents
Introduction the book and rubber blends | 1 |
11 SOURCES OF PROBLEMS AND SOLUTIONS | 2 |
I | 6 |
Measurement of crosslink density in vulcanized blends | 8 |
21 SWOLLENSTATE NMR SPECTROSCOPY | 9 |
22 NETWORK VISUALIZATION MICROSCOPY | 17 |
23 REFERENCES | 19 |
Characterization of vulcanized blends by microscopy | 21 |
105 DYNAMISTATIC MODULUS RATIOS | 136 |
106 TRIBLENDS | 137 |
108 REFERENCES | 138 |
Partition coefficients for an ester plasticizer in blackfilled blends | 141 |
112 IDENTIFICATION OF EXUDING PLASTICIZER | 142 |
114 CONCLUSION | 146 |
115 REFERENCES | 147 |
Improving resistance to low temperature crystallization in NRENR25 blends | 148 |
32 LIGHT MICROSCOPY | 22 |
33 SCANNING ELECTRON MICROSCOPY | 24 |
34 CHEMICAL STAINING | 26 |
35 CHEMICAL ETCHING | 27 |
36 TRANSMISSION ELECTRON MICROSCOPY | 28 |
37 SEMBASED SCANNING TRANSMISSION ELECTRON MICROSCOPY | 32 |
38 CONCLUSION | 36 |
39 REFERENCES | 38 |
Estimation of crosslink density by solidstate NMR spectroscopy | 40 |
42 EXPERIMENTAL PROCEDURES | 41 |
44 NMR SPECTRA OF OTHER RUBBERS | 45 |
45 CONCLUSION | 51 |
46 REFERENCES | 52 |
NRNBR blends basic problems and solutions | 53 |
52 NRNBR41 | 54 |
53 NRNBR 34 BLENDS | 65 |
54 CONCLUSION | 66 |
55 REFERENCES | 67 |
Improving the morphology and properties of NRNBR blends with NRPMMA graft copolymers | 68 |
62 METHODS OF BLENDING | 69 |
63 PHASE MORPHOLOGY | 70 |
64 PHYSICAL PROPERTIES | 72 |
65 CROSSLINKING DENSITY DISTRIBUTION IN THE BLENDS | 77 |
66 CONCLUSIONS | 78 |
Improving the morphology and properties of NRNBR blends with polychloroprene as the compatibilizing agent | 80 |
72 CURE SYSTEMS FOR NRCRNBR BLENDS | 81 |
73 PHASE MORPHOLOGY OF NRCRNBR BLENDS | 86 |
74 CONCLUSIONS | 91 |
75 REFERENCES | 93 |
NRNBR blends compounding for food contact applications | 94 |
82 FORMULATIONS FOR MILKING INFLATIONS TO MEET FDA REGULATIONS | 96 |
83 FORMULATIONS FOR MILKING INFLATIONS TO MEET BGA REGULATIONS | 103 |
84 CONCLUSION | 104 |
85 REFERENCES | 105 |
Novel natural rubberethylene propylene copolymer EPM blends | 106 |
92 DYNAMIC VULCANIZATION | 107 |
93 SELECTION OF DYNAMIC CURE SYSTEM | 109 |
94 DYNAMIC VULCANIZATION OF NREPM BLENDS | 110 |
95 THE SANDWICH MIX CYCLE | 115 |
96 PROCESSING BEHAVIOUR | 117 |
97 VULCANIZATION OF DV BLENDS | 119 |
98 RESISTANCE TO ENVIRONMENTAL DAMAGE | 121 |
99 PREFERRED FORMULATION | 123 |
910 CONCLUSION | 126 |
911 REFERENCES | 127 |
Natural rubberENR25 blends | 128 |
102 DESIGNED EXPERIMENTS | 129 |
103 PLASTICIZER INVESTIGATIONS | 133 |
104 CURE SYSTEMS | 135 |
122 EFFECT OF INCORPORATING HVBR INTO NRENR25 BLENDS | 149 |
123 CURATIVE LEVEL OPTIMIZATION | 153 |
124 CONCLUSIONS | 157 |
Compounding NRENR25 and NRHvBRENR25 blends for engineering applications | 158 |
132 OPTIMIZING PLASTICIZER LEVEL AND MASTERBATCH RATIO | 159 |
133 MIXING TRIALS | 161 |
134 SINGLESTAGE MIXING FOR CROSSBLENDING AND FINALIZING | 164 |
135 NRHvBRENR25 BLENDS | 165 |
136 INJECTION MOULDING | 166 |
137 CONCLUSIONS | 167 |
138 REFERENCES | 168 |
Solutions to the basic problems of poor physical properties of NREPDM blends | 169 |
142 APPROACHES TO IMPROVING NREPDM BLEND PROPERTIES | 170 |
143 MIXING PROCEDURES | 173 |
145 EFFECT OF EPDM MODIFICATION ON PHASE MORPHOLOGY | 176 |
146 INTERACTION OF MODIFIED EPDM AND CARBON BLACK | 177 |
148 HIGH TEMPERATURE CURING EFFECTS | 178 |
149 MODIFICATION OF DIFFERENT EPDM GRADES | 181 |
1411 REFERENCES | 182 |
Compounding NREPDM blends for tyre sidewalls | 184 |
152 PROPERTIES OF COMPARABLE NRBR AND NREPDM BLEND FORMULATIONS | 186 |
153 DEVELOPMENT OF A NREPDM SIDEWALL FORMULATION | 188 |
154 EXPERIMENTAL DESIGN APPROACH | 189 |
155 CRACK GROWTH TESTING | 193 |
156 LARGESCALE FACTORY MIXING TRIALS | 197 |
157 COMPOUND EXTRUSION AND TYRE BUILDING | 198 |
158 INITIAL TYRE TESTS | 199 |
159 ANALYSIS OF INITIAL TYRE TESTING | 203 |
1510 SECOND FACTORY TYRE BUILDING AND TESTING TRIALS | 204 |
1511 OZONE AND ATMOSPHERIC WEATHERING TESTS | 207 |
1513 REFERENCES | 208 |
Compounding NREPDM blends for lightcoloured applications | 209 |
162 GENERAL EXPERIMENTAL PROCEDURES | 210 |
163 PREPARATION OF BLEND COMPOUNDS | 211 |
164 COMPARISON OF PHYSICAL PROPERTIES | 214 |
165 FORMULATION DEVELOPMENT | 215 |
166 WEATHERING AND OZONE TESTING | 218 |
167 CONCLUSION | 219 |
NREPDM blends for extruded profile weatherstrip | 221 |
172 GENERAL EXPERIMENTAL PROCEDURES | 224 |
173 INITIAL PREPARATION AND ASSESSMENT OF BLEND COMPOUNDS | 225 |
174 SMALLSCALE EXTRUSION TRIALS | 230 |
175 FORMULATION DEVELOPMENT AND PROCESSING | 235 |
176 CONCLUSION | 240 |
241 | |
Glossary | 243 |
246 | |
Other editions - View all
Blends of Natural Rubber: Novel Techniques for Blending with Specialty Polymers K.C. Jones,Andrew Tinker No preview available - 2012 |
Blends of Natural Rubber: Novel Techniques for Blending with Specialty Polymers K.C. Jones,Andrew Tinker No preview available - 2012 |
Common terms and phrases
acrylonitrile Banbury BAPD black-filled blend vulcanizates Blends of Natural carbon black CBS/TBTD Chemistry and Technology compatibilizer compression set control compound cross-blended Crosslink density distributions crosslink distribution cure system Diolpate DTDC DV blends dynamic vulcanization effect elastomers electron ENR-25 phase EPDM blends EPDM control EPDM grades EPDM masterbatch EPDM modification EPDM phase extrudate Figure filler formulation gum blend gum vulcanizates high damping Hv-BR improved increase injection moulding interfacial internal mixer IRHD Loss angle masterbatch micrograph microscopy milking inflations mix cycle modified EPDM modulus mol/m³ MRPRA N/mm natural rubber NBR phase NMR spectroscopy NR/EPDM blends NR/NBR blends osmium tetroxide overall ozone resistance peroxide phase morphology phase sizes physical crosslink density physical properties plasticizer polymer ratio reduced rheometer Rubber Chemistry sidewall compound Stearic acid strain sulphur donors swelling swollen-state TBBS tear strength technique temperature tensile strength TMTD torque Tun Abdul Razak tyre whilst Zinc oxide