Handbook of Manufacturing Engineering, Second Edition - 4 Volume SetRichard Crowson, Jack Walker Provides single-source coverage on the full range of activities that meet the manufacturing engineering process, including management, product and process design, tooling, equipment selection, faciltiy planning and layout, plant contruction, materials handling and storage, method analysis, time standards, and production control. The text examines every topic involved with product and factory development, parts fabrication, and assembly processes. |
Contents
Product Development | 1 |
11 Concurrent Engineering | 7 |
12 Quality Function Deployment | 11 |
13 Design for Assembly | 26 |
14 Rapid Prototyping | 38 |
Product Design | 51 |
21 Design for Machining | 52 |
22 Design for Casting and Forging | 69 |
117 References | 572 |
Control of Quality | 573 |
121 Quality Engineering and Planning | 575 |
122 Inspection | 586 |
123 Testing | 593 |
124 Reliability | 595 |
125 Cost of Quality | 598 |
126 Data Management | 600 |
23 Design for Sheet Metal | 103 |
24 Process Selection | 134 |
Factory Requirements | 137 |
31 General Factory Requirements | 139 |
32 Requirements of the Manufacturing Process | 141 |
33 Requirements for the Flow of Materials | 164 |
34 Analysis of Factory Equipment Needs | 174 |
35 Implementation Plan for Factory and Equipment | 181 |
Factory Design | 185 |
41 The TwentyFirstCentury Manufacturing Facility | 186 |
42 Site Selection | 194 |
43 The Building Program | 200 |
44 Project Design | 211 |
45 Construction | 234 |
46 Bibliography | 238 |
Human Elements in the Factory | 241 |
51 Ergonomics | 244 |
52 Workers Compensation | 281 |
53 Industrial Safety | 285 |
54 Industrial Hygiene | 296 |
Computers and Controllers | 307 |
61 Mainframe Systems | 309 |
62 Minicomputers | 311 |
64 Networks | 316 |
65 Computer Integrated Enterprise Architecture | 322 |
66 Process Controllers | 324 |
67 Human Interface to the Computer Integrated Enterprise | 329 |
68 CADCAM | 332 |
69 Extended Enterprise | 335 |
Practical Cost Estimating for Manufacturing | 339 |
71 Understanding the Estimate Requirements | 343 |
72 Developing the Manufacturing Plan | 354 |
73 The ConceptType Cost Estimate | 360 |
74 Learning Curves | 370 |
75 Material and Subcontract Estimating | 380 |
76 Manufacturing Direct Labor Estimate | 390 |
77 Manufacturing Support Labor Costs | 412 |
78 Summarizing the Elements of Cost | 418 |
Product Tooling and Equipment | 429 |
81 Planning and Definition | 431 |
82 Design Documentation and Control | 436 |
83 Construction and Maintenance | 447 |
84 Hand Tools | 448 |
85 Tooling for Parts Fabrication | 450 |
86 Tooling for Assembly | 452 |
ComputerAided Process Planning | 459 |
93 The Evolution of the Manufacturing Engineering Department | 462 |
What Must Happen First? | 464 |
95 Variant Versus Generative Planning | 467 |
96 The First 15 Years of CAPP | 468 |
97 Some Examples of What Is Really Happening | 469 |
98 Where to Go from Here? | 474 |
99 An Afterword on Group Technology | 477 |
Work Measurement | 479 |
102 Methods of Measuring Work | 480 |
103 Methods of Developing Administering and Maintaining Time Standards | 483 |
104 MOST Work Measurement Systems | 484 |
105 Application of Time Standards | 501 |
106 Summary and Future Trends | 503 |
107 References | 504 |
Control of Production and Materials | 505 |
111 Capacity Planning and Simulation | 510 |
112 Scheduling | 521 |
113 JustinTime | 545 |
114 Theory of Constraints | 556 |
115 Materials Requirements Planning MRP Systems | 559 |
116 Inventory Management | 565 |
127 Statistical Process Control | 602 |
Principles of Structural Mechanics | 607 |
131 Definitions of Force and Stress | 608 |
132 Types of Stresses | 609 |
133 Hookes Law | 613 |
134 Moments | 616 |
135 Beams | 618 |
136 Long Column Failure | 624 |
137 Stress in Pressure Vessels | 628 |
Materials Characteristics of Metals | 631 |
142 Ferrous Metals | 635 |
Aluminum | 648 |
Magnesium | 658 |
Conventional Fabrication Processes | 665 |
151 Sheet Metal Fabrication Processes | 667 |
152 Machining | 683 |
153 Extrusion and Forging Processes | 707 |
154 Casting and Molding Processes | 745 |
155 Bibliography and References | 766 |
Nontraditional Machining Methods | 767 |
161 Thermal Removal Processes | 771 |
162 Chemical Machining | 779 |
163 Mechanical Processes | 782 |
164 Burnishing | 787 |
165 Conclusions | 798 |
166 Bibliography | 799 |
Nonmetals Plastics | 801 |
172 Designing with Plastics | 807 |
173 Material and Process Selection | 811 |
174 Tooling | 814 |
175 Bibliography | 815 |
Composite Manufacturing | 816 |
181 Fabrication with Prepreg Broadgoods | 825 |
182 Fabrication with Continuous Fibers | 844 |
183 Fabrication with Chopped Fibers | 853 |
184 References | 857 |
Finishing | 860 |
192 Cleaning and Preparing Metals for Finishing | 876 |
193 Electroplating | 886 |
194 Coatings | 921 |
Manual Assembly | 958 |
201 Assembly Work Instructions | 961 |
202 Assembly Operation Sequences | 962 |
203 Workstation and Line Layout | 968 |
204 Manufacturing Methods Analysis | 971 |
205 Principles of Motion Economy | 977 |
206 Standard Manufacturing Processes | 982 |
207 Special Manufacturing Instructions | 984 |
Assembly Automation | 986 |
211 Assembly Machines in the Factory | 987 |
214 Motion Systems | 992 |
215 Justifying Automation | 998 |
216 Software Interfaces to Assembly Automation | 1001 |
217 Design for Automated Production | 1002 |
218 Automated Material Handling | 1010 |
219 Bibliography | 1023 |
Electronics Assembly | 1024 |
221 Typical Package Architecture | 1025 |
223 Chip Carrier Assemblies | 1039 |
224 Hybrid Microelectronics Assemblies | 1044 |
225 Printed Wiring Board Assemblies | 1068 |
226 System Integration | 1087 |
227 References | 1089 |
About the Contributors | 1090 |
Index | 1098 |
Common terms and phrases
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