Modern Blast Furnace Ironmaking: An IntroductionTitle Page -- Preface -- Contents -- List of Symbols and Abbreviations -- Introduction of the Blast Furnace Process -- What is driving the furnace? -- The equipment -- Book overview -- The Blast Furnace: Contents and Gas Flow -- The generation of gas and gas flow through the burden -- Furnace efficiency -- An example of gas flow and contents of a blast furnace -- The Ore Burden: Sinter, Pellets, Lump Ore -- Introduction -- Iron ore -- Quality demands for the blast furnace burden -- Sinter -- Pellets -- Lump ore -- Interaction of burden components -- Coke -- Introduction: function of coke in the blast furnace -- Coal blends for coke making -- Coke quality concept -- Coke size distribution -- Mechanical strength of coke -- Overview of international quality parameters -- Injection of Coal, Oil and Gas -- Coal injection: equipment -- Coal specification for PCI -- Coal injection in the tuyeres -- Process control with pulverised coal injection -- Circumferential symmetry of injection -- Gas and oil injectants -- Burden Calculation and Mass Balances -- Introduction -- Burden calculation: starting points -- An example of a burden calculation -- Process calculations: a simplified mass balance -- The Process: Burden Descent and Gas Flow Control -- Burden descent: where is voidage created? -- Burden descent: system of vertical forces -- Gas flow in the blast furnace -- Fluidisation and channelling -- Burden distribution -- Coke layer -- Ore layer thickness -- Erratic burden descent and gas flow -- Blast furnace instrumentation -- Blast furnace daily operational control -- Blast Furnace Productivity and Efficiency -- The raceway -- Carbon and iron oxides -- Temperature profile -- What happens with the gas in the burden? -- Oxygen and productivity -- Use of metallic iron -- How iron ore melts -- Circumferential symmetry and direct reduction. |
Contents
Introduction of the Blast Furnace Process | 1 |
Contents and Gas Flow | 11 |
Sinter Pellets Lump Ore | 19 |
Coke | 37 |
Injection of Coal Oil and Gas | 47 |
Burden Calculation and Mass Balances | 59 |
Burden Descent and Gas Flow Control | 67 |
Blast Furnace Productivity and Efficiency | 93 |
Casthouse Operation | 125 |
Special Situations | 141 |
Glossary | 151 |
Annex I Further Reading | 153 |
Annex II References | 154 |
Annex III Rules of Thumb | 156 |
Annex IV Coke Quality Tests | 157 |
161 | |
Common terms and phrases
Abrasion alkalis amount balance basicity blast furnace process blast pressure blast volume blend blow-in burden descent burden distribution burden materials calculated carbon monoxide cast casthouse central gas flow centre charged chemical composition clay CO₂ cohesive zone coke degradation coke layers coke particles coke quality coke rate Cold strength components compression strength decreases diameter direct reduction reactions effect fines flame temperature free centre gas reduction gas utilisation gasified H₂ haematite harmonic mean heat losses higher hot blast hot metal silicon hydrogen increases input iron and slag iron oxides Ironmaking kg/tHM layer thickness leaves the furnace liquidus temperature lower lump m³ STP m³ STP/min magnetite manganese melting temperature melting zone moisture nitrogen Olivine oxygen oxygen balance pellets percentage permeability production rate properties raceway reduction-disintegration sinter SiO2 slag composition softening and melting stockhouse sulphur taphole tonne hot metal top gas temperature tuyeres typical wall area wustite